5-axis CNC milling is the most capable milling process available for complex, high-precision components. Where 3-axis milling operates on three linear planes, X, Y, and Z, 5-axis machining adds two rotational axes to the cutting path, allowing the tool to approach the workpiece from virtually any angle without manual repositioning between setups.

The result is the ability to machine intricate geometry in a single clamping: compound angles, curved surfaces, angled bores, undercuts, and complex three-dimensional profiles that would require multiple setups, or be impossible, on a 3-axis machine. Single-setup machining also eliminates the cumulative tolerancing errors that arise when a part is repositioned, resulting in greater dimensional accuracy on complex components.

Turnspeed runs two DMG MORI CMX50U 5-axis machining centres. Full 5-axis interpolative cutting is achieved through a combination of three linear axes, a 360-degree rotary table, and a 115-degree swivelling trunnion. One of the two machines features automated pallet loading via the DMG MORI PH150 round storage system, significantly increasing throughput on repeat-run components by enabling lights-out operation between manned shifts.

Our 5-axis milling capability is suited to small and medium volumes of highly complex or precision-critical components. Typical applications include aerospace structural parts, hydraulic manifolds, precision tooling inserts, complex housings, and any component where geometry or tolerance requirements make 3-axis machining impractical.

Industries served include aerospace, defence, hydraulics, automotive, and precision engineering supply chains, where component quality and on-time delivery are non-negotiable.

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Compare with our 3-axis milling service